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Junior Backhoe Loader Operator-Curriculum\Syllabus

Author:Asha|July 11th, 2019

This course encompasses 4 out of 4 National Occupational Standards (NOS) of “Junior Backhoe Loader Operator”
Qualification Pack issued by “SSC: Infrastructure Equipment Skill Council”.

Sr. No. Module Key Learning Outcomes Equipment Required
1 Assist PreOperation Checks Theory Duration (hh:mm) Practical Duration (hh:mm) Corresponding NOS Code IES/N 0104 Organisational Context:

  • Organisation structure, reporting and escalation line.
  • Performance standards and procedures in the company.
  • Work target and review mechanism with supervisor
  • Location and process for storage and disposal of waste.

Technical Knowledge:

  • Overview of backhoe loaders, attachments and use/ application
  • Basic working of engine and all systems; hydraulic & electrical.
  • Controls, levers, switches and instrument panel & fuse box
  • Procedure for checking filling and topping up of fuel, coolant, oils
  • Method of greasing and lubrication.
  • Optimal working condition of components and monitoring systems
  • Various hand signals and safety & emergency signs at work site.

Skills – Core & Professional

  •  Read & understand general instructions/ guidelines related to equipment & worksite ops.
  • Write and record any incidents & deviations on the prescribed formats.
  • Orally communicate information & instructions to operator and co-workers in a clear and concise manner.
  • Plan and organise work related tasks with all concerned in most efficient and cost effective way.

Performance Criteria:

  •  Assist in examining the machine for cracks and dents in the body work and weld joints.
  • Assist in inspecting all ground engaging tool
  • Assist in checking all fluid levels in the engine, transmission & hydraulic systems; top up where necessary
  • Assist in inspecting air filters and gaskets; clean and empty dust bowls
  • Drain water sediments in the fuel system
  • Check battery electrolyte levels and terminal tightness.
  • Check tension of fan belt and compressor belt if fitted
  • Inspect all greasing points and pivots and ensure lubrication
  • Check and clean footplates and steps are free of mud and oil spills.
  • Assist in checking all controls, gauges, lights and horns are functional
  • Assist in maintaining logbook to record activities before starting backhoe loader
  • Report defects precisely to operator if beyond his scope
  • BHL Machine with standard tools and equipment
  •  Class room with audio video system
  • Manufacturers O and M video & Manual
  • Safety video
  • PPE Items
  • Open ground
2 Assist in Backhoe Loader Operations Theory Duration (hh:mm) Practical Duration (hh:mm) Corresponding NOS Code IES/N 0105 Organisational Context

  • Responsibilities and time frame for assigned jobs.
  • Emergency organisation and reporting channel work site
  •  Equipment costs and delay implications to company.
  • Location and process for storage and disposal of waste.
  • Work target and performance review mechanism with supervisor.

Technical Knowledge

  • Besides technical knowledge related to pre-op checks should know
  • Different attachments, their usage and functions.

Skills – Core & Professional

  • In addition to core and generic skills listed above
  • Interpret signage on road and at work site operations correctly.
  • Use correct terminology while interacting with others at site
  • Plan work schedule in time bound and cost effective way.
  • Identify operational slow-downs and take timely remedial action.

Performance Criteria.

  • Backhoe Start – up: Assist in carrying out all pre- use and running checks; proceeding to site
  • Earth Digging Assist in inspection of worksite to identify areas where machine can get stuck.
  • Assist in preparing work site and determine correct start point to commence digging
  • Assist in modifying operating techniques to suitchanging work conditions.
  • Load Lifting & Dumping: Assist in positioning machine correctly to lift load safely & ensuring stability Assist in shifting and dumping load safely; using correct hand and communication signals.
  • Assist in removing attachments after use; clean and store removed attachments.
  • Backhoe Shutdown: Assist operator in moving and parking the machine in garage.
  • Assist in inspecting for damages; leaks etc and report / take appropriate action as laid down
  • BHL Machine with standard tools and equipment
  • Class room with audio video system
  • Manufacturers O and M video & Operation Manual
  • Safety video
  • PPE Items
  • Open ground
3 Assist in Routine Maintenance Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) Corresponding NOS Code IES/N 0106 Organisational Context:

  •  Organisation structure and maintenance policy.
  • Location of special tools and equipment/ accessories.

Technical Knowledge

  • Maintenance and service Schedule
  • Common defects and general causes for breakdown.

Skills – Core & Professional

  • In addition to core and generic skills listed above;
  • Plan maintenance & servicing keeping op needs in mind.

Performance Criteria

  • Routine Maintenance: Ensure machine correctly and safely positioned before carrying out maintenance.
  • Clean machine outside and inside thoroughly of all spilt oils, grease, mud and dirt.
  • Clean air filter, replenish fuel, lubes and coolants as necessary
  • Grease all pins and pivot points daily.
  • Check battery electrolyte levels and terminal
  •  Check tyre pressure and wheel nuts for tightness.
  • Documentation & Reporting: Ensure documentation on prescribed formats completed in time.
  • Report defects and problems in time to operator and escalate as necessary
  • BHL Machine with standard tools and equipment.
  • Class room with audio video system
  • Manufacturers O and M video, Maintenance Manual & Chart
  • Safety video
  • PPE Item
  • Lab /workshop
4 Comply with Worksite Health and Safety Guidelines Theory Duration (hh:mm) 04:00 Practical Duration (hh:mm) 10:00 Corresponding NOS Code IES/N 7601 Organisational Context

  • Health, safety, environmental (HSE) policies and guidelines of the company & their importance
  • Contact details of personnel responsible for HSE related matters & in case of emergencies.

Technical Knowledge

  • OEMs guidelines for health, safety and security requirements.
  • Types, use and importance of Personal Protective Equipment (PPE)
  • Types of common hazards and risks at worksite and preventive measures.
  • In case of emergencies procedure to stop/ shut down machinery
  • Common injuries and appropriate basic first aid treatment.
  • Firefighting equipment: Basic knowledge of handling and using them.

Skills – Core & Professional

  • In addition to the core and generic skills listed above
  • Use correct PPE and other safety gear at work site.

Performance Criteria

  • Comply with safety, health, environment and security related regulations & guidelines at work.
  • Correct use of Personal Protective Equipment (PPE) and other safety gear at work site.
  • Follow safety measures during operations to ensure health and safety of self and others, general public not at risk.
  • Operate fire extinguishers as applicable.
  •  Support in administering basic first aid.
  •  Record and report details as related to operations, incidents or accidents as applicable
  • BHL Machine with standard tools and equipment.
  • Class room with audio video system.
  • Company’s ESH video.
  • PPE Items & Safety Gear.
  • Firefighting Eqpt.
  • First Aid Kit.
  • Open ground
Total Duration: Theory Duration (hh:mm) 40:00 Practical Duration (hh:mm) 110 :00 Unique Equipment Required:
• BHL Machine with standard tools and equipment.
• Class room with audio-video projection system
• Manufacturers O and M Manual & Video
• Safety video
• PPE Equipment: Helmet, gloves, harness, earplugs, goggles, mask
• Firefighting equipment
• First Aid Box and Charts
• Open ground and Lab/workshop

Grand Total Course Duration: 150 Hours, 0 Minutes

(This syllabus/ curriculum has been approved by SSC: Infrastructure Equipment Skill Council)

 

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